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MODELS
(PLUG MILLING)

Our plug milling services utilize a diverse range of materials, from robust MDF to versatile EPS and high-grade tooling paste....

MOULDS

We produce custom moulds tailored to your project's needs, selecting from a variety of fibres and resins for composite moulds, solid foam blocks or...

PROTOTYPES

Our versatility extends to prototype milling, handling materials ranging from MDF and wood to polyurethane and EPS blocks....

CNC PLOTTING

Our CNC plotting service is ideal for projects requiring intricate sheet cutting of wood-based materials or synthetic materials .....

MODELS
(PLUG MILLING)

Our plug milling services utilize a diverse range of materials, from robust MDF to versatile EPS and high-grade tooling paste....

MOULDS

We produce custom moulds tailored to your project's needs, selecting from a variety of fibres and resins for composite moulds, solid foam blocks or...

PROTOTYPES

Our versatility extends to prototype milling, handling materials ranging from MDF and wood to polyurethane and EPS blocks....

CNC PLOTTING

Our CNC plotting service is ideal for projects requiring intricate sheet cutting of wood-based materials or synthetic materials .....

WHERE YOUR VISION MEETS THE CRAFTSMANSHIP

Discover precision and innovation at OMAYA Composites, where advanced CNC Gantry milling meets unparalleled craftsmanship. Specializing in the creation of detailed models, moulds, and prototypes, we cater to industries ranging from aerospace to yachting. Our state-of-the-art facilities and skilled team ensure that every project, from large-scale plugs to complex composite moulds, is executed with excellence.
Set the stage for your advanced composite production with OMAYA Composites.

WHO IS OMAYA COMPOSITES

OMAYA Composites is a modern company specializing in high-quality CNC milled models and large-scale mould production. The company is equipped with а 5-axis Gantry CNC milling machine, 7-axis milling robots, several chopperguns and state-of-the-art testing and inspection equipment. These investments have helped to streamline production, reduce costs, and improve the quality and reliability of the three main production processes required for high-quality composite manufacturing – precise plug milling, life-long lasting mould building, and series production of mirror-finish FRP parts.

WHO IS ELICA COMPOSITES

ELICA Composites is a modern company specializing in high-quality CNC milled models and large-scale mould production. The company is equipped with а 5-axis Gantry CNC milling machine, 7-axis milling robots, several chopperguns and state-of-the-art testing and inspection equipment. These investments have helped to streamline production, reduce costs, and improve the quality and reliability of the three main production processes required for high-quality composite manufacturing – precise plug milling, life-long lasting mould building, and series production of mirror-finish FRP parts.

HOW WE WORK

Initial Assessment

We commence with a comprehensive review of your project's scope and expectations.
We evaluate if our capabilities align with your needs by determining the project's feasibility within our yard.

Initiation and Planning

With an advance payment, your project is integrated into our production schedule. Rigorous planning commences, encompassing resource allocation and material procurement.

Technical Discovery

We receive all related technical information, including drawings, 3D files, lamination plans, and any specific requirements depending on the project. Feedback is provided, addressing any necessary clarifications or adjustments.

Execution and Monitoring

We keep in touch with progress updates, including visual documentation and reports, which are consistently shared.

FOR MORE INFORMATION PLEASE

Proposal and Negotiation

We formulate a detailed proposal encompassing cost analysis, timelines, and process specifics. Upon acceptance, a Manufacturing Agreement is presented, formalizing our collaboration terms.

Delivery and Logistics

We can oversee the logistics process, coordinating safe and timely delivery. Documentation and coordination with logistics partners ensure a seamless voyage to your location

Initial Assessment

We commence with a comprehensive review of your project's scope and expectations.
We evaluate if our capabilities align with your needs by determining the project's feasibility within our yard.

Technical Discovery

We receive all related technical information, including drawings, 3D files, lamination plans, and any specific requirements depending on the project. Feedback is provided, addressing any necessary clarifications or adjustments.

Proposal and Negotiation

We formulate a detailed proposal encompassing cost analysis, timelines, and process specifics. Upon acceptance, a Manufacturing Agreement is presented, formalizing our collaboration terms.

Initiation and Planning

With an advance payment, your project is integrated into our production schedule. Rigorous planning commences, encompassing resource allocation and material procurement.

Execution and Monitoring

We keep in touch with progress updates, including visual documentation and reports, which are consistently shared.

Delivery and Logistics

We can oversee the logistics process, coordinating safe and timely delivery. Documentation and coordination with logistics partners ensure a seamless voyage to your location

FOR MORE INFORMATION PLEASE

PRODUCTION CAPACITY

Building in OMAYA COMPOSITES means that we have full control of all production processes. We develop our models from milling the plugs and building the moulds through the infusion process to the final assembly and commissioning.

We have the right tools and equipment, such as a large-scale CNC Gantry milling machine and 2 robotic arms for the smaller plugs. Numerous infusion pumps, chopper-gun and gelcoat-spraying machines service the following processes. By implementing uncompromising quality control procedures, ERP system management and lean production practices, we achieve great finish results, high-end interior quality and untroubled long-lasting system life.

Contact Us

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